Friday, November 29, 2013

$70 Brew Stand (The Double Batch Stand) - Still Ghetto!

One thing about beer gear is it's hard to get rid of once you buy it. As I was admiring my accumulation I noticed I had emassed a five gallon rig and a ten gallon set up. I also realized I had an unused 35 gallon SS cooler not being used. It got me thinking about making two batches simultaneously. Could it be done?  How many hands and eyes would I need?  Could I do it with two burners and pump the water around as needed?

About the only hiccup is the HLT volume at sparge. A normal un-stubborn person would just but a third burner and call it a day. I want to see if it's realistic to pump the hot water into the HLT from the brew kettle deck. 

So a little about the design. It's obviously gravity fed to a point. The final resting place for the brew is in the kettles for boil, so I need to craft a lower tier. The ten gallon mash tun is on the left and the five gallon on the right. I believe I could do parallel tens if the grain was right for the smaller mash tun. 


With some learning points in design from ghetto stand 1, I fixed some height issues in this mod to allow for easier grain stirring. Both cooler mash tuns can easily be peered into by anyone over 5'7. I want to install a hop shelf just above my helpers head, in the slot between the igloo and the HLT tower. 


Leveling this was easier this time as I finally realized the cement slopes to the lake just like most greens do on a golf course. I had to permanently install this contraption in this location and level using one-inch inserts on the right side of the build. It's level. Lastly, I set it's 'ghetto-ness' on treated 2x4's for a better base over time. The roof of the patio will keep the weather off the stand but boil overs and rinse offs will continue to dampen the wood. 

My final step is to plumb this thing for both propane and transfer tubing. I think a March pump is in order to assist with going uphill with the HLT water that will heat on the brew kettle deck. I think a third burner is inevitable. Finally, I want the wort chiller to drain ten or so feet into the rocks while providing a garden hose fitting on the structure so the drips and the leaks don't just run all over the wood. So $70 all in for this brew station. Let's light the fire and see how this is gonna work...


Thursday, November 28, 2013

Project Brew Closet

So I have been storing my carboys in this HVAC dungeon and several other items as well. As I continue to build out my brewery I will be acquiring some pro level fermenters with blow offs. There was really no other area of the house I could use that could survive a wet messy disaster, plus this room is already plumbed for overflow drainage with the water heater and AC dumping into a PVC trap. 

There is a little more room than I thought in here. The dream is two conical fermenters with blow offs and two stainless buckets from SS Brew Tech, the new king of stainless brew vessels!  
The temp in this subterranean bunker is around 65 year round. It can tick up int he dead of summer to 72 but that's about it. If I need to warm a vessels, I can just wrap it with a. Heater band and maintain what the recipe calls for. My lagering room will continue to be an extra refrigerator sitting in the common area of the Northwest Nano brew house. 

Stay tuned for the build out...




Tuesday, November 26, 2013

Northwest Nano "Double-Shift Penetration Ale"

A Scottish ale soaked in French oak chips, holy crap that will start a war!!!  Looking like a smoothe 5.2 ABV. In fermentation until 12/7. 


Northwest Nano "Nutzo"

The Imperial Nut Brown

Mighty good brew as the crowd declared at the Fall Brew Fest 2013. 


Sunday, November 17, 2013

$30 Brew Stand (The Ghetto Stand)

Spend some time on You Tube looking at brew stands and you soon realize if you want one you better be cool with dropping serious cash even if DIY. I went back and forth for weeks trying to part with $1500 so that I could increase functionality and cool factor for the same quality of beer as my folding table set up I have now. High end beer stands don't increase quality but they sure can improve efficiency and to some degree safety. 
I am shooting for a small footprint, gravity fed, three tier system. The fit and finish of this all wood brew stand will be an interior wood structure finished with an old barn look covering all but the burners. After returning from Lowes with one box of screws and 10 2x3's, I was not sure $28.75 in total cost was even possible in terms of building a sturdy stand but what the heck, at that price I could burn it and not care. 
Using a sub frame that sits flush with the ground and adding inserts that became the pedestals was my plan. An upper HLT platform followed by a mash tun tower that was one foot lower than the HLT deck and then a third stand at ground level for either the brew kettle fill location or a bucket station is where I was headed. As usual, design and construction quality were somewhat suspect as this thing took shape. 
Getting the tops level for the burners was a pain in the dick. Constant nudging and set screws finally resulted in a platform that was level for the 15 gallon vessels I would be using. Remember water weighs about 8 lbs per gallon. Phase one was to set everything with 3" galvanized screws followed by lag bolts with washers and nuts for the final strength test. 
This front tab is either going to be a third burner or just a lower tier for brew kettle filling or a bucket stand. It's not entirely necessary to have a third burner but it would eleviate the need to lift and replace vessles during the brew. 
Setting the 14x14 steel burners dealt me my first hiccup as I thought I could drill through the steel to screw down the frames. No such tools in garage. So, I reverted to using 2x2's to pinch the frame to the pedestals. 
This rear view has both propane lines visible and the HLT and mash tun in place. In phase two of this build we will be installing a propane tank deck and most likely a third burner set up. I'm torn between wheels and adding another subframe of treated lumber to make contact with the ground. Untreated white wood will not work in a damp environment. 
So here it is, a $30 brew stand in a horribly backlit picture. It's solid and sturdy. Functionality is going to be tested next weekend when we light the flames and brew another ten gallon batch. Phase two's build in a couple weeks, stay tuned!








Friday, November 15, 2013

Lost Angeles.

It's bee a while since I've returned the the left coast and this time it's under a crumbling liberal administration. I mean don't get me wrong, I dont give a shit about either party or their governance. We are likely doomed regardless of the next eloquent speech reader, or Reaganesque gray hair. So let's rock it for a couple of days in one of the most fucked up cities in America. 

I have to travel from LAX to downtown which is about 10 miles and it will take an hour and a half. Once I get there and checked in, the "transient navigation plan" will come into play to avoid getting shot,  stabbed or robbed (or all three, called a downtown trifecta). Bars come in two categories, uptight and barely surviveabIe. I will intentionally choose uptight but not before finding a Mexican roadside joint that makes Cali style burritos. 

The Carne Asada burrito to those who grew up on them is like rice to a Somalian; death can occur without it. I pledge I will only eat this style of Mexican food for every meal while I'm in this ceas pool of a city. Ok, ok, a bit harsh, LA rocks like most American big cities and I know it. Just because I'm down town doesn't mean Malibu is not available or Pasadena. What the fuck happened to Hollywood and Glendale?  A blind person would think they were in Rostov, Russia or Baku, Azerbajian. So I can't get fucking gas without my card being skimmed?  Fine, I'll walk or grab a cab- wait, once again, my card will be skimmed. 
Don't laugh (or be pissed), it's true. I found this Mexican joint attached to a car wash. This is exactly what I desire. It's packed. Every orange vested road worker in LA is in line for the tamale special. Not me, I'll have the Carne Asada burrito with several plastic cups of peppery hot sauce and a glass of horchata. Incredible!  Perfect! Thank you!  $5. 

Los Angeles is not uptight like the NY.  Besides a couple of shakers and some rioting, Los Angelen's have enjoyed a rather unauspicious upbringing unless you live by USC or in the Valley. When I moved to middle America in a town with 25,000, it was an escape from Southern California to an extent. Returning for business is both a vacation and a return home. Three days will be plenty to remind me why I left, perpetual illegal immigration, 6 hour patient waiting room lines with posted signs stating "if you don't have the money to pay, we will still treat you..." , grid lock like China in a smog bank, housing prices that don't match the available jobs and well I digress...

But back to the not having to pay part.  When I used to get to the window in an unexpected ER visit, no such admonishment was read to me?  Instead, I hand over my insurance card which costs me $17,000 a year and a co-pay.  Then I go sit and wait, counting how many persons seeking the illegal American dream are told they don't have to pay. Another thing, if I don't pay, will my child be seen?  If i don't pay, they can easily find me and garnish my wages or ding my credit. If Juan Carlos Sanchez Guerrero doesn't pay, he walks.  I mean I'm glad his toddler just had heart surgery and all at Children's, but my flu shot just cost $600 factoring in my annual visit frequency and annual premiums. 

So onto Obamacare which solves for my Mexican friend but not for me. I don't even care anymore and wouldn't comment further if it were not so damn funny.  I have resolved to making $200k a year and sending 50% back to Washington,  It's the price I pay for trying. Most would say, I'm lucky and therefore they are owed a similar amount of luck. Obamacare is brilliant. At this juncture (the initial emploding of the program and his administration) it's so fucked up I have garnered the opinion that "problems" are a diversion for the real plan. There has not been a mistake with a website rather the first of a series of calamities that are a means to an end.  Create a bigger problem then revert to the "too big to fail" clause and in an 11th hour crisis, deploy an even more expensive mindbend on the peeps with a cost that was never advertised. The poor won't give a shit because they are in the 6 hour line just getting through the you don't have to pay paragraph. They love the government and Obama.  They will love the next fool who campaigns on give aways. (As would I if I were poor)

But seriously, who advised on this? It wasn't that qwerky puma Sibileus was it?  There is no way in the world she has ever contributed to any thoughtful program or governance strategy. Instead, she is the political classes version of entitlement. Like all dems and all conservatives in elected roles, leadership is not rewarded at the voting booth anymore, only give aways are. But can you blame them? Security of their pension and a life of healthcare ( not obamacare ), a healthy schedule of dinners and events, maybe a carefully produced 60 Minutes piece broadcast to 14,000 baby boomers?  Wait, this is governance-just keep telling the ignorant and scared the next iteration will work?  Boehner is classic too. Dude plays tough guy for as long as he can before having to rescue the room at or near midnight by caving in on 60 years of team building and policy establishment. He know's though.  His party is as negligible as freedom is in Iraq. As popular as a Koran in southern Missouri.  A pary that will never hold presidential office again with it's legacy of ideals. 

I always have said after experiencing a certain amount of mingling with government officials that you either give the mutants what they want or they will eventually become a liability to the extent you will spend more money trying to dissuade their aid and needle exchanges than you will providing the billions of dollars in social programs.  We are there now, can't afford the programs and can't piss them off, so tax the fuckers who just got one of the new $100 bills!

All great democracies have fallen.

A Tecate from a can with salt and a lime seems like the back end of food bank line but with Carne Asada tacos and hot carrots? There will be no Bookers on this trip and I love that shit. I won't drink PBR because before frat dudes who shave their balls declared its cool factor, my late dad bought it because it was $3.50 a case with a $5 rebate at Alpha Beta. I will look for Sol, Carta Blanca and Negra Modelo in honor of the 23,000 opportunity seekers that have crossed the San Ysidro border since I started writing this rant. I will toast to every ICE agent and 23 year old Border Patrol Officer who is ducking from gunfire right now while his or her boss is just making the turn at Torrey Pines with a federal delegation in town to declare the border safe.  And when I'm done with my breakfast, I will seek out a 60 ring gauge Honduran cigar to puff my way throughout the streets of Los Angeles trying to avoid the LAPD because it's a felony to smoke in public in Kalifornia. 

Look, it's easy to generalize in a blog and not be held responsible for my self publishing empire. But maintaining a blog site dedicated to home brewing, food and cigars gets old after a while and a healthy rant is good for the mind, like therapy that doesn't require a co-pay. 

Now if I can just figure out how to lower my blood pressure without a prescription...

So what we've covered is all over the place. A food and beer trip evolved into a government rant because, California reminds me of why we have lost our future. As I'm tapping on this iPad, I've concluded the trip and need to review some key points and reveal that my original stated plan became as screwed up as obamacare. 

First of all, cheap Mexican beer never made it to my lips. Instead, it was that damn Bookers that continued to populate my bill. Laziness became the guiding factor as the lush and empty bar at the Sheraton became night ones watering hole. I get most of my elixirs on the rocks.  My Russian friend gets so pissed off at me because he believes you get less of a pour. All I know is, I like the ice and this bartender was filling to the rim!  After two, it was starting to feel like a 16 hour travel day.  A bit sleepy but starving. Our waitress recommended an Asian fusion joint called "Woc-something" around 7th and Hope and we hit it. Unbelievable sushi and a Mongolian beef dish that just won the day for me. Two Sapporos and some miso and we were back to the hotel. 

Day two was the work day but only til about four  o'clock and then our delegation of government officials led us thru a dignitaries pub crawl. First up, an Irish bar called Casey's with a subway level patio reserved for cigar smokers. Here's where it gets interesting.  It's the Black and Tans and Jameison deal but out comes a 40 year old Kentucky bourbon the house decided to treat us to. How can this be?  That's got to be a $100 fill right? It was like vapor. Just the slightest sting followed by nothing.  Unbelievable. My stick was also a movie star. A Xicar, maduro 6x48.  First puff exactly like the last which burned my thumb. If a roach clip was available, I would have kept smoking it. 

Next up The Standard, a roof top bar 400 feet into the nighttime sky in the heart of the city. It's November and it's 83 degrees, an ironic reminder of why so many people live here. But really, we have already lifted 4 Black and Tans, two rounds of Jameison and the bourbon. So now what?  This crowd is uptight but at the same time mellow as couples lie in outdoor cabanas and naked chicks swim in the neon pool. Ok not totally naked but very close. There are no chairs, instead, everything is a couch with a slanted back so your only option is to lay down or sit uncomfortably with your elbows on your knees. This sucks for a bunch of dudes. No one knows what to do. You can't just recline and keep talking about decades of cop stories. It feels gay. I sat on a planter while yet another round of Bookers came out. 
So anyway, beautiful people everywhere and time for the nerds to head down and look for another place to pile onto the last two. We end up at a place called, The Library Bar. Now it's Hefeweisen and these burgers that were so good I'm not sure I've had better. This place is crowded but we get seated and chow down hard to try and help filter the $600 in booze we have just gone through at the last two stops. As we get back to the hotel and pass the lounge our waitress asks if we found the Asian place and if we wanted another round of bookers.  Yeah, no.  

The next morning is ugly but not that ugly. I'm up and running and starving. I'm pretty sure one credit card is still at The Library which doesn't open til 3 and I'm on the plane at 130. I'm craving horrible food and what do I see? A Carls Junior. Yep, I'm going hard at this joint. As I wrap up this rant, I'm compelled to tell you that what I originally dispised about this state became front and center again. Here is this mall based Carls Junior that has to be the biggest CJ in the world and there are 15 transients in line counting pennies at the register to get one $.99 cheeseburger. Oh it gets weirder. A six foot eight tranny is asking to see the manager and another geriatric dude in a walker is ordering a pitcher of beer at the register. I'm thinking what dip shit orders a pitcher of beer from a Carls Junior at eight in the morning?  Boy am I the schmuk when the cashier hands this filthy transient a fucking pitcher of beer!  Wtf?  Their serving pitchers of beer to transients at a Carls Junior!  The transvestite finally gets a manager and inquires about a job while he/she eats the 99 cent special and drips all over the ground. I haven't even ordered yet and I feel like taking another shower. But mild hangover wins and I order.  It sucked.  

So Lost Angeles is 1700 miles behind me now. I would rate the trip from a booze/food/cigar perspective as great. The work part was productive and I'm still very happy I left the state when I did. My travel schedule is about over unless I get tapped for a lovely China, India, Brazil boondoggle. Rest assured, if i do, we will chat again. 

UPDATE- My card was skimmed and drained in Texas as I flew back to simpletown...fuck LA!




 

Saturday, November 9, 2013

Step by Step Part 1

Your First Batch Equipment List

Hot liquor tank (HLT)
Mash Tun
Brew Pot (Brew Kettle)
Siphon
Stir paddle
Ingredients (grain)

I find that planning makes for a good batch and a good time when brewing. I would suggest watching a You Tube video on beginner home brewing using either all grain or extract recipes.  It helped me to understand the flow and the steps. Getting your recipe at least a day in advance of your brew day helps to read the recipe, understand the ingredients and practice some of the calculations that will help you get it right. A couple of absolutes before you proceed.  Do you own a boil kettle large enough for either 5 or 10 gallon batches?  Five gallon recipes usually call for around 3.5 gallons of water with a final boil of 5 gallons. Keep in mind that boiling anything for an hour is going to cause evaporation. So if you want to end with five gallons you're probably going to have to boil around 6 or 6.5 gallons to account for evaporation. Another trick that hasn't ever failed me is to add water at the conclusion of the boil to top off at five gallons. 

Water source is another factor to have figured out days before your first brew day. Perhaps easiest is to go down to the market and buy 7 gallons of drinking water. You can also pull 7 gallons off the typical refrigerator water spigot as long as the filter is in place. Water can affect your final taste. In the picture above, my son is helping me fill a 15 gallon kettle with the garden hose for a pre boil boil of tap water. You can also run tap water through a micron filter found at any Home Depot or Lowes for around $50. 
Laying out your ingredients in order of what is added to the boil will help you to easily predict what's next as the timers ding. Building on one of my previous blogs about cleanliness, this is the most vital process. Remember anything that is boiling is sterile. Anything that touches the post boil mixture including stir sticks, siphons, fermentor container, tubing, your hands and fingers have to be sanitized with Star San or One Step.  Even the lid to the fermenting bucket or carboy and the airlock should soak in your sanitizer solution until use. 

Using propane burners are very efficient but so is the stove top. I would suggest migrating to the garage or patio at some point and particularly if you are using larger kettles or burners. As you can see in the above picture, there are valves and thermometers on each pot. It's nice but each kettle can run $175-$350 with all the gadgetry.  A simple thermometer and timer will make beer that tastes just a good as the plumbed kettles.  

Let's talk about a 5 gallon all grain batch. 
Step 1 - prepare your water source
Step 2 - prepare your hot liquor tank (HLT). 
Step 3 - calculate your water volume

Multiply the total weight of the grain by 1.3, then divide by 4. This will give you how many gallons to add to the HLT.   So 8 lbs of grain would go like this:
8 x 1.3=10.4 / 4= 2.6 gallons of water into the mash tun. Preparing for a later process called, sparging, add the extra amount of water to the first amount and heat it all at the same time. This second amount of water can be calculated based on your recipe and figuring the final boil will can an evaporation rate of about a gallon per 5. Make sure the remaining water in the HLT stays at 170 degrees. We will need it later. 

Now notice the temp range between 140-160. This is the temperature range for starch conversion when the grain meets the water. Getting the grain stirred into the water naturally causes a 9-15 degree temperature reduction so you have to compensate for that. If you want to shoot for a mash temp of 158 then add say 12 degrees to that and heat the water in the HLT to 170f. When you dump in the grain, the temp will fall naturally down to the 158 range. Now the grain will need to sit at 158 in the mash tun for one hour. I would recommend a cooler based mash tun which is insulated and holds temp perfectly. If using a kettle mash tun, you will likely need to keep it on a burner to maintain temp for the hour. In a pinch, you can add warm water and stir to get the temp back up. Once your
At 30 minutes pull about a gallon of the mash liquid out of the mash tun and into a pitcher. Gently poor the contents back into the mash tun.  Repeat this one more time. This process is called, Vorloff. This process allows the grain bed to set firmly on the bottom of the mash tun. At the hour mark, drain the contents of the mash tun into your brew kettle. Get as much liquid out of the grain as you can. 

Sparging is the process of rinsing the grain once you have pulled the first runnings. A batch sparge is easiest and effective so refill the mash tun with the prescribed amount of water (left over in the HLT) and if you have to error on the side of caution, add more than you think you need. Make sure not gently introduce the water as opposed to pouring it in and upsetting the grain bed you just set by the vorloff. Give it 15 more minutes and drain again back into the brew kettle.  Your ready for the final boil. 

We will explore the rest of the process in the next segment.